The
Toplight "Dream Team" have been busy as usual. Major work
has now started on the Cricklade end of the coach. We began by removing
the corridor connection and all the rusty knee irons. The next step
was to use various wooden props cut to length to prop up the roof
under the cant rail. This was to prevent the roof dropping when the
frame sections were being removed and worked on/replaced.
Ken
Hapgood, Tony Davis and Andrew Creaser then spend a few days removing
the toilet sink, taps and other bits and took out the floor in the
vestibule end and in the guards compartment so that the timbers underneath
could be replaced. They then cut the new bottom side and end bar timbers
to size, the bottom sides are approx 9" x 3" and end bar
7" x 3" section, so they are heavy bits of timber to lift
about. Unfortunately on the compartment side, the bottom side had
a crack along approx a 10-12 foot section, so this has meant we have
had to replace about a third of the bottom side on the compartment
side of the coach.
Originally
these heavy timbers would have been marked out by a marking out gang
and then cut at Swindon works on a machine nicknamed the "Loch
Ness Monster" which would take a full 60 or 70 foot long piece
of wood (spliced together) and then cut all the door opening and holes
for the upright pillars all on the one machine, presumably it must
have been easy to get all the holes etc parallel and the same, and
would have been much faster than doing it by hand. Do any readers
have any photographs/knowledge of this machine?
We have
had to do it the hard way and either cut the mortise holes using the
mortise machine (with the other end propped up on something) or doing
it by hand.
At
the same time work has been going on to needle gun, scrape using angle
grinders with wire brush attachment and then paint the chassis. This
is very dirty, tedious and time consuming work. The chassis itself
needs 3 coats of paint, primer, undercoat and then chassis black.
We have found rolled into the chassis sole bars 03/07 Hence March
1907.
I had an
email from Malcolm Holland who has found some small parts in his garage
that he had refurbished when the coach first arrived at the Swindon
Cricklade in 1980 so these have been passed to us. If anyone has a
complete set of original seats in their garage then let me know!
Andrew
Creaser has been working on the door ventilators, mostly making new
ones. We have managed to get some of the reproduction adverts from
Didcot. He has also been working down the compartment side of the
coach making the new waist rails (directly underneath each window)
from 3" x 3" square Sapele timber.
.
.
. 
At Faringdon
Community College:-
David Ashby
(one of Andrews students) has been repairing one of the outside doors
at Faringdon Community College, he has made new horizontal rails for
it and new blocks for each corner to replace the originals which are
totally rotten. This door is almost complete.
Ross Harrison
has made a set of wooden trestles at FCC which are intend for use
when work start on the doors, These are ready so that Ken can start
working on the coaches external door shortly.
Ross, David and Nathan have also been at the railway working on the
coach and have been painting the chassis and cuprinoling the interior
on the inside of the panelling.
We have
ordered all the remaining Bolection window mouldings from Peter Milnes.
Peter is a busy man and has recently been commissioned to build brand
new six wheel Queen Victoria Saloon coach body from scratch to go
inside a museum at Ballater in Scotland.
We have
had a new member join us, his name is Tim Chambers and he has already
been busy. Tim has previously worked at the Glouc Warwicks and Avon
Valley on the Mark 1s but has now decided to come and work on proper
coaches !
He has been busy cleaning and painting the battery box straps and
also the curly handrails that you hold onto when climbing on the coach
roof (Ken tells me the they are called Ascending Irons). He is keen
to get more involved.
Mike Bradley
has been working on the chassis components. He has cut out a section
of the buffer beam that had rusted very thin and then thanks must
go to Martin Luffman who cut and welded a new piece of steel in. Mike
has also arranged for a complete new set of bronze bushes to be cast
and machined ready to go on the corridor connections. He has been
busy cleaning and painting the steps on the end of the coach and the
door tread plates for the guards compartment. Some of the refurbished
steps have already been refitted to one end of the coach.
Mike has
agreed to restore one of the Swindon and Cricklade Trusts own open
coal wagons (the China Clay one, with the end opening doors) and this
will be departing the railway to premises near Mike house for it to
be restored, returning back to the railway once the work is complete.
. 
For the
rest of the year Ken Habgood will start to work on some of the external
doors and I myself will continue with the frame repairs with the hope
that all the plywood panelling on the outside can be completed by
roughly the end of the year.
Nick Bailey
has been preparing the Taff Vale Railway "red coach body"
ready for it to be moved away for full restoration, Opening the doors
on it etc. [See
Here for Details]
Finally
for the "new" Toplight, 3898 the entire coach has been completely
cleaned and swept inside and all the windows have had boarded up so
it is now dry again inside. The coach has been shunted so it's now
behind the Hayes Knoll shed. These tasks kept Ken, Andrew and I busy
for some time.
Fancy getting
involved? Much of the work is easy such as sanding and varnishing,
wire brushing etc. We are would desperately like it for more people
to get involved as the main limiting factor in any of this is a shortage
of skilled volunteers. You can contact us James Faulkner Tel 07715
322241 or email James75452000@yahoo.com or Nick Bailey on (01242)
604522 or speak to us when we are working on it.